 |
| |
| The Company continuously
undertakes modernization activities to improve on its
quality and productivity. With a solid infrastructure
in place, and an environment fully embracing new technologies,
we are supplying indigenous products to quality-conscious
customers. |
| |
| The campus of Indo Shell is fortified
with greenery, since we are more concerned about Environmental-friendly
processes through out the production cycle. |
| |
| Rapid changes
in technology translate into incredible opportunities.
This is entirely true with the IT innovations. All the
departments at Indo Shell are equipped with state-of-the-art
computers and latest softwares. |
| |
| Infrastructural Advantage
at Indo Shell: |
| |
 |
Most of
the measuring equipment have been replaced with
digital displays |
|
A calibration room
has been set up to calibrate and testing equipment
with a sophisticated "Trimos" |
| |
make
vertical Micro height measuring equipment |
|
A microscope with
image analyzing software has been acquired to quantitatively
study the various |
| |
micro
particles, counts, areas, shape factor etc. |
|
Manual old dump box
shell moulding machines have been replaced by automatic
rotary 4-station shell |
| |
moulding
machines |
|
Manual chemical analysis
using wet method has been changed over to 25-element
spectro analysis |
| |
machines
|
|
A special melt lab
with advanced software to draw cooling curve has
been installed in melting station |
| |
to study
the metallurgical quality of molten metal before
pouring into moulds |
|
An endoscope is in
use to check the internal core portions of the castings |
|
We started with a
coke fired cupola and modernized with - electric
Induction furnaces |
|
We were using coke
fired sand drier, which we have now modernized with
diesel fired rotary oven |
|
Manual sand sieving
has been replaced with vibratory sand sieving |
|
Manual material transports
have been replaced with hydraulic, pallet trucks,
cranes, monorail, trolley |
| |
systems etc. |
|
Manual core shooting
machines have been replaced with automatic core
shooters |
|
The shot blasting
machines are equipped with dust collectors and stacks
|
|
The DG sets have
been provided with stacks for exhaust gas and acoustic
proof enclosure |
|
Dust collectors are
provided for machines, which generate dust |
|
There are two centralized
dust collectors of 50 hp each for melting furnace
and other areas |
|
The sound level and
dust level are measured periodically and controlled
|
|
There is no trade
effluent. The domestic effluent is treated through
septic tanks and soak pits |
|
| |
| List of Salient facilities: |
| |
| Quality Managerial:
- |
| |
|
1. |
Spectro
Meter German Make |
|
2. |
Image Analyser
with Microscope |
|
3. |
Ultrasonic
Flaw Detector |
|
4. |
Ultrasonic
Thickness Gauge |
|
5. |
Ultrasonic Velocity meter
for modularity measurement |
|
6. |
CNC –
CMM |
|
7. |
UTM |
|
8. |
Profile Projector |
|
9. |
Endoscope |
|
10. |
Metrology
department with a set of Master calibration
instruments |
|
11. |
Melt Lab with
cooling curve |
|
12. |
Immersion
pyrometers |
|
13. |
Radio graphy
& X-ray test (Out sourced) |
|
14. |
Hardness testing
equipment |
|
15. |
Millipore
testing equipment |
|
16. |
Salt spray
tester for paint |
|
17. |
Paint thickness
tester |
|
18. |
Sand testing
equipment |
|
19. |
Gas evaluation
testing facilities |
|
20. |
Magna scope |
|
21. |
Crack
detecting facility |
|
Spectro Meter
Image Analyser with
Microscope
Ultrasonic Thickness
Gauge
CNC - CMM
Profile Projector
Endoscope
Millipore testing
equipment
Salt spray tester
for paint |
|
| |
| Engineering
& Development: - |
| |
|
1. |
3D
Solid Modelling to make Tools and patterns.
|
|
2. |
Simulation
software for metal flow and solidification. |
|
3. |
Vertical Milling
centres for Tools & Patterns making. |
|
4. |
Spark Erosion
machines |
|
5. |
CNC Turning
Centres. |
|
6. |
Milling
Machines |
|
|
|
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| Foundry:
- |
| |
| 1. |
Dual track
Induction melting furnaces for 60 tone molten
metal / day |
| 2. |
PLC controlled 4 station shell
moulding machines for 10,000 moulds / day |
| 3. |
Shell Core Shooters PLC Controlled |
| 4. |
Mould handling using over head
chain conveyors |
| 5. |
Pin type shell mould closing
machines |
| 6. |
Mould scratch hardness testers |
| 7. |
Mechanised pouring line |
| 8. |
Mechanised inoculants feeders |
| 9. |
Mechanised Mg cored wire feeders
for S.G.Iron Treatment |
| 10. |
Core Ovens |
| 11. |
Coating mixers |
| 12. |
Sand reclamation
plant |
|
|
|
| |
| Cleaning
Room: - |
| |
| 1. |
Shot blasting
machine |
| 2. |
Nozzle shot blasting |
| 3. |
Roto blasting |
| 4. |
High Pressure air blasting |
| 5. |
Set of Grinders and gate cutting
machine |
| 6. |
Hydraulic
wedge type gate cutters |
|
|
|
| |
| Heat
Treatment: - |
| |
1. |
Bogie hearth
electric ceramic lined furnaces –
Calibrated as per API 6 A appendix H standard
for annealing and stress relieving |
2. |
Eclectic
Pit type furnaces for Normalising &
Melleablising (Out sourced) with facilities
to create nutred atmosphere to avoid decarb
and Scaling |
|
|
|
| |
| Machine
Shop: - |
| |
| 1. |
V.M.C |
| 2. |
CNC Turning Centres |
| 3. |
H.M.C |
|
| |
| Maintenance
Department & Utility: - |
| |
| 1. |
Air Compressors
|
| 2. |
Diesel Generators |
| 3. |
Power factor controllers |
| 4. |
V.F.C for compressed air |
| 5. |
Pollution control equipment |
| 6. |
Wind Power Plants |
| 7. |
Non-Contact Temperature pyrometer |
| 8. |
Vibration meters |
| 9. |
Sound Level Meters |
| 10. |
Techo meter |
| 11. |
Lux Meter |
| 12. |
Accostic enclosure
for generators |
|
| |
| ERP
System: - |
| |
| 1. |
Computers for
all departments for data entry |
| 2. |
Software for: |
| |
| - |
Production
Planning control, Production monitoring |
| - |
SPC & SQC |
| - |
Defect
analysis |
| - |
Document Control |
| - |
Purchase
& Stores Management Inventory control |
| - |
Account
Management |
| - |
APQP |
| - |
FMEA,
CP |
| - |
DMS |
|
|
| |
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