Indo Shell Cast has equipped itself with advanced technological developments which account for its superior process of casting and moulding for bulk production.

Moulding

Shell Moulding

Semi Automatic 4 station shell moulding (PLC controlled) machines are capable of producing 15000 moulds everyday which finds its application in casting intricate shaped hydraulic and automobile components ranging from 0.05 Kg's to 15.0 Kg's.

Features:

	Casting Dimensional accuracy of ± 0.3mm.
	Indigenously designed Inbuilt Poka – Yoke system for controlling the key process parameters

No Bake Moulding

Home grown machines developed for producing parts with weight range of 5-50kgs with surface finish comparable to shell molded castings

Features:

Semi automatic cost-effective low to medium production with dimensional accuracy of ± 1mm

Core Shooting

Semi automatic PLC controlled core shooters Capabale of producing intricate cores with close dimensional accuracy.

Features:

Indigenously designed inbuilt poke-yoke system for controlling the key process parameters

Melting

Medium frequency, one ton capacity induction furnaces to melt nearly 2000 tons of metal every month.

Features:

	Equipped with Spectrometers and thermal analysis soft wares to produce sumptuous molten metal for various applications
	nodularization or Spheroidisation is carried out through PLC controlled wire magnesium treatment process

Quality Control

At Indo- Shell Cast, quality starts right from the selection of the resources. Aided by stringent quality checks and controls in every stage of the process, the Process drastically reduces the risk of final inspection, enabling mitigation of the quality costs.

Some interesting highlights of our Quality Control Process:

	Spectrometers( 26 element analyzer), thermal analysis software, image analyzer to Ensure metallurgical superiority of the castings
	UTM’s and various hardness testers ensure conformity of mechanical properties of the casting
	Cmm, Height master, Profile Projector and other conventional measuring instruments ensure dimensional accuracy of the castings
	Similarly Millipore checks enable cleanliness of the casting
	Soundness of the castings is ensured by Ultrasonic Flow detectors, Gamma ray, X- ray and magnetic particle testing

Packaging

At Indo Shell Cast, Superior Products, Sound Quality Control Process matches with Excellent Delivery Systems.

Packaging is custom designed to suit the specific requirements of the domestic and international supplies.

Many crucial factors like Seaworthiness, Shelf life, Rust Prevention, Pest Control, Termite Control, Size of the package, Handling systems at customer end are considered to ensure proper delivery.