About Machine Shop

  • We are equipped with a high technology machine shop providing value addition to the existing range of castings that we do.
  • We are equipped with Turning centers, Vertical Machining centers, Horizontal Machining Centers, Turn-mills from high quality brands like Makino, Mazak, Hyundai, Mori Seki, BROTHER and Hurco machines for value additions on castings.

 Value Addition

  • Machine shop is also equipped with other ancillary machines like
    o Honing
    o Lapping
    o High Pressure cleaning
  • Facilities are available to achieve a clean surface of machined castings. The processes also provides a very low level part contamination so that parts could be used in critical high pressure applications.

Design & Development

  • We also have in house software like Edge Cam, Master Cam  for developing new machining jobs, designing jigs & fixtures etc. This reduces lead time in developing new components and to get the component out First Time Right. We understand our castings better and hence we design tools for machining to achieve the required dimensional accuracy.

Metrology

  • Height Master
  • Zeiss  CMM with advanced scanning feature
  • Round COM
  • Profile Projector
  • Contour Measurement
  • Surface finish measurement

Pressure test / Leak test facilities to ensure the integrity of the castings after machining.

Other Facilities

We provide additional surface protection services like powder coating, Electro Deposition coating, dip painting & red oxide coating. We have dedicated vendors with in-depth knowledge on surface treatment catering to the specific needs of our customers.

Machine Capability

Machine Category Size of Compoment Weight of Component
Horizontal Machining Centre 400X400X750 mm 450 Kgs
Vertical Machining Centre 450x350x420 mm || 1200x450x650mm 400 Kgs
Vertical Machining Centre 400x400x510 mm 120 Kgs
Vertical Turning Lathe 900×500 mm 450Kgs
Horizontal Turning Center 20×360 mm || 280x360mm

 

S.no Parameter Tolerance mm
01 Bore 0.007
02 Hole to Hole 0.010
03 Circularity 0.020
04 Parallelism 0.007
05 Straightness 0.015
06 Position 0.010
07 Flatness(Lapping) 0.005
08 Concentricity 0.01